G-code

Introduction

This is g-code page for the RapMan printer

List of G-codes

List of RapMan G-code (thanks to Bits from Bytes blog: RapMan special codes

Code	Explanation	Example
G0	Rapid Motion in X, Y, and Z axes.	G0 X10.0 Y20.0 Z1.15
G1	Coordinated Motion in X, Y, and Z axes with speed F mm/minute.	G1 X10.0 Y20.0 Z1.15 F960.0
G2	Arc – Clockwise (Not used by Skienforge)
G3	Arc - Counter (Clockwise Not used by Skienforge)
G4	Dwell Time	G4 S20
G20	Inches as units used	G20
G21	Millimetres as units used	G21
G28	Go Home (far left)	G28
G90	Absolute Positioning	G90
G92	Set current as home	G92
M101	Turn extruder on (forward/filament in).	M101
M102	Turn extruder on Reverse (Still to add)
M103	Turn extruder off.	M103
M104	Set target temperature to 245.0 C.	M104 S245
M105	Custom code for temperature reading. Not used
M106	Turn fan on.	M106
M107	Turn fan off.	M107
M108	Set Extruder speed to S value/10 = 40rpm.	M108 S400
M220	Turn off AUX V1.0.5	M220
M221	Turn on AUX V1.0.5	M221
M222	Set speed of fast XY moves	M222
M223	Set speed of fast Z moves	M223
M224	Enable extruder during fast moves	M224
M225	Enable extruder during fast moves	M225
M226	Pause RapMan as if pause button pressed	M226

Typical file headers produced by the Skeinforge program

G21	millimeter system selection
G90	absolute distance mode
G28	Return to home position
M222 S800	Manually added to file. Set speed of fast XY moves. Default value 500 -V1.0.5
M223 S768	Manually added to file. Set speed of fast Z moves. Default value 500 -V1.0.5
M103	Turn extruder OFF.
M105	Custom code for temperature reading – not used by RapMan
M104 S247.0	Set temperature to 247.0 DegC.
G1 X0.0 Y0.0 Z0.0 F480.0	example of linear interpolation at speed 480
M101	Turn extruder ON.
Main	code follows	.....

Recovery from printing abortion

A case study:

Printing stopped at line 299941 after 3 days of printing. I mean I had the printer on hold sometimes (ESC), but it was a 24 job. Anyhow, big low down, but I decided that I must recover from this without super glue, i.e. leave the object on the print bed and restart.

Problem is IMHO that the rapman always expects to be able to home in order to find x,y,z = 0. If you have a "real" print it can't, since raising the print bed will destroy a 14cm high print for example.

I tried all sorts of things fiddling with G90 and G92 codes, but did not mange to restart g-code where the printer left.

G90
G92 X0 Y0 Z-142
or
G90
G92 X0 Y0 Z142

So I came up with a typical bricoleur solution :(

• Fix the g-code to start at z=0
• Fool the printer to believe that it is at z=0

Here are the two steps:

(1) Fixing the g-code file

Normally, you should write a script (argl for stupid end-user programmers) that replaces all the Z values. E.g. Z142.2 should become 0 or 0.2. In my case I was lucky since I just print vertically. So I decided to restart at 14cm and not 14.2cm (makes it higher, but that's fine).

GCode where it stopped:

G1 X-90.5 Y68.33 Z142.2 F960.0

So I went to start of the 140mm series and killed all the lines from beginning to there. Then I used three Regexps with a text editor (emacs) to change:

Z14\(.\)\(..\) by Z\1\2
Z15\(.\)\(..\) by Z1\1\2
Z16\(.\)\(..\) by Z2\1\2

Then of course, the g-code must have a header. Resulting g-code start:

G90
G21
M113 S1.0
M108 S380.0
M104 S210
M101
M103
M108 S380.0
M106
M103
G1 X40.96 Y-19.95 Z0.2 F869.59
M101
G1 X39.55 Y-18.93 Z0.2 F960.0
G1 X36.66 Y-17.64 Z0.2 F960.0

(2) Fool the printer

a) Move the print head next to a top level point NEXT to home. Path toward -X (left) must be unobstructed. Then align it, i.e. make it touch the top.

b) Move it to the left a bit, and switch off.

c) Switch on. Then position the print head about 1mm below the point where you want to restart. This can be a bit less or more. You can see how much you go down on the control panel. I.e. press the Z+ button and move the print board up.

d) Switch off

e) Hold you finger on the Z switch (grey box which is usually touched by the long 6cm bolt. Run the file and release after 1-2 seconds, i.e. the print bed should move down again by 1mm.

f) Now the printer will move to Xmax/Ymin. If it barely scratches the print when it moves you are fine. If it is too high or too low, then repeat from (c). Took me about 4 attempts to get this right.

Remarks

I REALLY think that rapman firmware should include a control code to recover more easily e.g. Some g-code that says:

• Home to X=0 and Y=0 (but leave Z ALONE)
• Read from the G-code file the current Z-position (e.g. Z=142.2)
• Then just print ....

Disclaimer: Uhh maybe this can be done actually, but I wasnt't smart enough to see it ....